METKON MICRACUT 202: Unleash Precision Cutting Power in Your Lab


Experience unparalleled sample preparation for materialography with the Metkon MICRACUT 202, a fully programmable high-speed precision cut-off machine designed for meticulous and deformation-free cutting of various materials. Whether you’re in metallurgy, geology, electronics, research, or industrial laboratories, the MICRACUT 202 delivers exceptional performance.

Cut with Confidence:
  • Wide Material Compatibility: Master diverse cutting tasks with the ability to handle brittle/ductile metals, composites, ceramics, rocks, electronic components, biomaterials, and more.
  • Preserved Sample Integrity: Achieve minimal kerf loss and minimal deformation for accurate analysis.
  • Microscopy-Ready Surfaces: Minimize post-cut polishing with smooth, high-quality cut surfaces.

Built for Stability and Control:
  • Rock-Solid Construction: The heavy-duty aluminium frame guarantees stability and vibration-free operation.
  • Enclosed Safety: The fully enclosed cutting compartment prioritizes safety while offering easy access from all sides.
  • Powerful Performance: The 1.1 kW motor delivers exceptional cutting power with variable speeds (100-5000 rpm) for both high-speed and low-speed applications.

Unmatched Versatility:
  • Extensive Clamping Options: Utilize the T-slotted table and various clamping tools to accommodate diverse specimen shapes and sizes.
  • Optional X-Axis Drive: Achieve precise specimen positioning with the motorized X-axis table (optional).
  • Automatic Height Adjustment (Z-Axis): Effortlessly compensate for wheel wear with automatic cut-off wheel height adjustment.
  • Broad Cut-Off Wheel Compatibility: Utilize diamond, CBN, and abrasive wheels up to 200 mm in diameter with various flange sets.
  • Specimen Vises and Accessories: Choose from a wide range of vises and accessories to suit your specific needs.

Effortless Control and Automation:
  • Intuitive HMI Touch Screen: Program cutting parameters with ease using the user-friendly touch screen interface.
  • Ergonomic Joystick: Ensure smooth and precise specimen positioning in X, Y, and Z axes.
  • Predefined Cutting Parameters: Set cutting force and feed rate (0.005-3 mm/sec) directly on the touch screen LCD.
  • Automatic Feed Rate Adjustment: Safeguard your samples and machine with automatic feed rate adjustments for optimal cutting.
  • Pulse Cutting Mode: Effortlessly tackle challenging materials with the standard pulse cutting mode.

Advanced Functionality:
  • Programmable Multi-Slice Cutting: Create slices of uniform thickness or customize thickness variations based on your needs.
  • Three Stop Modes: Choose from "Stay at End of Cutting," "Back to Starting Point," or "Back to Reference Point" to optimize your workflow.
  • 99-Program Library: Save and recall frequently used cutting parameters with ease, associating them with specific specimens.
  • Metkon Consumables Database: Simplify consumable selection with the integrated database.

Elevate your metallographic sample preparation to new heights with the Metkon MICRACUT 202. Contact us today to learn more about how this innovative machine can empower your laboratory!

ENQUIRY FORM

  • Modern Design: The sturdy and contemporary design ensures durability and ease of use.
  • Versatile Access: Extraordinary access points facilitate effortless handling.
  • Ergonomic Control: The ergonomic joystick control offers excellent application versatility.
  • Colored HMI Touch Screen: Programmable with a 7" HMI touch screen, making operation intuitive.
  • Automatic Cut-Off Wheel Positioning: Ensures precise and consistent cutting.
  • Inbuilt Recirculation Coolant Tank: Efficient cooling during cutting operations.
  • High Cutting Capacity: Capable of cutting materials up to 75 mm solid stock.
  • Thin Section Grinding Feature: Enables precise grinding for microscopic examination.
  • Integrated Laser (Optional): Enhances accuracy during cutting.
  • Dressing During Cutting Operation (Optional): Maintains optimal cutting performance.

Model 202 202-AX
Disc Diameter, (mm) Ø200 mm Ø200 mm
Cutting Capacity, ø (mm) Ø75 mm Ø75 mm
Cutting Capacity, # (mm) #50x175 mm #50x175 mm
Z-Axis Movement Automatic Automatic
Y-Axis Movement Automatic Automatic
X-Axis Movement - Automatic
Z-Axis Range (mm) 45 mm 45 mm
Y-Axis Range (mm) 210 mm 210 mm
X-Axis Range (mm) - 60 mm
X-Axis Resolution, mm - 0.014 mm
Table Feed Speed, (μm/s) 5 - 5000 μm/s 5 - 5000 μm/s
Thin Section Grinding Feature Yes Yes
Table Dimensions, mm 365 x 205 mm (305+60) x 205 mm
T- Slot, mm 12 12
Rotary Clamping Device Yes Yes
Pulse Cutting Yes Yes
Automatic Feed rate Yes Yes
Cutting Motor Power, (kW) (S1) 1.1 kW 1.1 kW
Disc Speed, (RPM) 100 – 5000 RPM 100 – 5000 RPM
Cooling Unit, (l) 9 l (integrated) 9 l (integrated)
Joystick Yes Yes
HMI Touch Screen, (inch) 7" 7"
Program Capacity 99 99
Illumination LED LED
Laser Yes (Optional) Yes (Optional)
Dressing During Cutting Operation Yes (Optional) Yes (Optional)
Motor Drive System Direct Drive Direct Drive
Dimensions, W x D x H, (cm) 74 x 75 x 64 74 x 75 x 64
Weight 150 kgs 150 kgs

Accessories for MICRACUT 202
GR 0115 Laser alignment unit for MICRACUT 202
(To be ordered simultaneously together with the machine order)
GR 0412 Dressing Unit for MICRACUT 202
YM 1590-00 Dressing Stone
Clamping Tools for MICRACUT 202
GR 0825 Manual X-axis positioning unit for specimen vises with dovetail plates (0-20 mm)
GR 0547 Stand for specimen vises with dovetail plates.
GR 0826 Stand with rotation for specimen vises with dovetail plastes
(To be ordered simultaneously together with the machine order)
GR 0548 Quick acting clamping vise assembly for MICRACUT 202
GR 0667 Compact Vise Assembly, Spring Loaded, for MICRACUT 202 (Stainless Steel)
15 05 KKP 040 Vertical Clamping Device, with clamp. shoe, for MICRACUT 202
GR 0551 Quick Clamping Vise for longitudinal sectioning of bolts and fasteners
Specimen Vises for MICRACUT 202
GR 0210 Universal Specimen Vise for MICRACUT 200-S/202
GR 0400 Universal Specimen Vise
GR 0401 Specimen vise with double parallel vice for long specimens.
GR 0402 Specimen vise for round and mounted specimens, ø32mm
GR 0403 Specimen vise for irregular shaped specimens.
GR 0404 Specimen vise for adhering specimens.
GR 0405 Specimen vise for biomedical samples.
GR 0430 Specimen vise (teardrop shape) for specimens ø18-40mm.
GR 0431 Specimen vise (teardrop shape) for specimens ø5-20mm.
GR 0434 Specimen vise for round cylindrical specimens (max. up to 40 mm dia.)
GR 0453 Fastener vise for longitudinal sectioning of screws, fasteners tubes, etc. from 12 to 45 mm in length
GR 0410 Set of Flanges, ø75 mm, suitable for 12,7 and 25,4 mm arbor dias.
GR 0411 Set of Flanges, ø100 mm, suitable for 12,7 and 25,4 mm arbor dias.

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