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Unleash the Microstructure: Metkon FORCIPOL 102 - Your Precise Metallographic Grinding and Polishing Machine
Achieve exceptional metallographic results with the Metkon FORCIPOL 102, a single-wheel
grinding and polishing machine designed for precision, efficiency, and affordability.
Ideal for laboratories in materials testing, research, and education, the FORCIPOL 102
empowers you to prepare high-quality metallographic samples for microstructural analysis.
Why is Grinding and Polishing Crucial in Metallography?
Metallographic analysis unlocks the secrets within your material, revealing its microstructure
- the arrangement of its grains, phases, and inclusions. This information is vital for understanding
material properties, performance, and potential failure mechanisms. However, to access this hidden
world, the sample surface must be meticulously prepared through grinding and polishing.
The FORCIPOL 102 excels in this critical step, delivering:
- Flawless surface finish: Achieve a mirror-like polish, free of scratches and defects, for accurate microstructural observation.
- Repeatable results: Consistent performance ensures reliable data and eliminates the need for rework.
- Versatile material compatibility: Grind and polish a wide range of materials, from soft metals to hard ceramics.
- User-friendly operation: Intuitive controls and ergonomic design simplify the process for both experienced and novice users.
Contact us today to discuss your specific metallographic needs and discover how the FORCIPOL 102 can elevate your sample preparation
ENQUIRY FORM
- Single wheel configuration: Choose from 200mm, 250mm, or 300mm wheel diameters to suit your sample size and throughput needs.
- Powerful motor: 0.75kW motor with overload protection ensures smooth operation and consistent grinding/polishing performance.
- Variable speed control: Adjust speed from 50-600 rpm for optimal results with different materials and grinding/polishing stages.
- Durable construction: Robust design minimizes vibration and ensures long-lasting performance.
- Modular configuration: Start with a manual setup using the FORCIPOL Control Unit, perfectly suited for smaller workloads or budget constraints. Whenever your requirements evolve, you can seamlessly add a FORCIMAT automatic head at any time, transforming it into a semi-automatic or fully programmable grinder and polisher.
| Number of Wheels | 1 |
| Wheel Diameter | Ø200 / 250 / 300 mm |
| Base Motor Power | 1 HP |
| Wheel Speed | 50-600 RPM |
| Wheel Rotation Direction | CW / CCW |
| Dimensions, WxDxH, (cm) | 45 x 74 x 34 |
| Weight, kgs | 40 |
| Head Units | |
| 30 11 | FORCIPOL Control Unit |
| 30 12 | FORCIMAT 52 Automatic Specimen Mover (Individual Force) |
| 30 14 | FORCIMAT 102 Programmable Automatic Specimen Mover (Individual Force + Central Force) |
| Operational Accessories for FORCIPOL Grinder/Polishers | |
| 200 mm Application | |
| 31 01 | PVC Wheel, 200 mm |
| 31 02 | Aluminium Wheel, 200 mm |
| 31 55 | Splash Guard, 200 mm |
| 31 04 | Paper Ring, 200 mm |
| 31 05 | Cover |
| 31 13 | Special Plexiglas Protection Unit, to be used with FORCIPOL 102/TS |
| 250 mm Application | |
| 31 21 | PVC Wheel, 250 mm |
| 31 42 | Aluminium Wheel, 250 mm |
| 31 65 | Splash Guard, 250 mm |
| 31 24 | Paper Ring, 250 mm |
| 31 05 | Cover |
| 31 13 | Special Plexiglas Protection Unit, to be used with FORCIPOL 102/TS |
| 300 mm Application | |
| 31 31 | PVC Wheel, 300 mm |
| 31 52 | Aluminium Wheel, 300 mm |
| 31 75 | Splash Guard, 300 mm |
| 31 34 | Paper Ring, 300 mm |
| 31 05 | Cover |
| 31 13 | Special Plexiglas Protection Unit, to be used with FORCIPOL 102/TS |
FORCIMAT 52 Automatic Specimen Mover
Transform your metallographic workflow with the FORCIMAT 52, the automatic specimen mover
that maximizes your efficiency and frees you from tedious grinding and polishing tasks.
This innovative attachment seamlessly integrates with all FORCIPOL series grinders/polishers,
transforming your setup into a high-performance sample preparation powerhouse.
Here's how the FORCIMAT 52 empowers you:
- High-speed processing: Prepare up to 6 samples simultaneously with the robust 100-Watt DC motor, operating at adjustable speeds between 50-150 RPM for optimal performance with various materials.
- Effortless operation: The intuitive touchpad interface simplifies control, allowing you to set individual force (5 N - 60 N) for each sample with ease. The clear gauge provides real-time feedback for precise control.
- Universal compatibility: The FORCIMAT 52 seamlessly integrates with any FORCIPOL grinder/polisher, ensuring a perfect fit and effortless setup. The quick-locking mechanism makes installation and removal a breeze.
- Adaptable to your needs: Choose from a variety of easily exchangeable sample holders with rings ranging from 25 to 50 mm (1" to 2") to accommodate various sample sizes and shapes.
- Time-saving convenience: The quick-replacement mechanism allows you to effortlessly swap sample holders in seconds, minimizing downtime and maximizing productivity.
With the FORCIMAT 52, you gain more than just efficiency. You gain the freedom to focus on higher-value tasks, knowing your samples are receiving consistent, high-quality preparation, every time.
TECHNICAL SPECIFICATIONS:
| Operation | Semi-Automatic |
| Application of Force | Individual |
| Control Panel | Touch Pad Controls |
| Program Memory | Last Parameters Retained in Memory |
| Manual Operation Mode | Yes |
| Head Motor Power | 100 W |
| Sample Holder Rotation Direction | CW |
| Sample Holder Speed | 50-150 RPM |
| Individual Force | 5-60 N |
| Central Force | None |
| Grinding Depth Measurement | None |
| Grinding Depth Measurement Accuracy | None |
| Disc Cleaning & Drying Feature | Yes |
| Smart Water Saving Feature | Yes |
| Compatible Instruments | FORCIPOL 102/202 |
| Compressed Air Requirement | 6 Bars |
| Dimensions, WxDxH, (cm) | 26 x 46 x 54 (above FORCIPOL working disc) |
| Weight, kgs | 16 |
FORCIMAT 102 Programmable Automatic Specimen Mover
Elevate your metallographic sample preparation to new heights with the FORCIMAT 102, the programmable automatic specimen mover designed for high-volume, consistent, and reproducible results.
Unmatched Versatility:
- Central & Individual Force Control: Apply precise and adjustable forces to both individual samples and multi-sample holders, catering to diverse needs.
- Single & Multi-Sample Handling: Process single samples or batches with ease, adapting to your specific throughput requirements.
- Compatible with All FORCIPOL Series: Seamlessly integrate the FORCIMAT 102 with any FORCIPOL grinder/polisher for ultimate flexibility.
Intuitive Control & Precision:
- Touchscreen HMI Interface: Enjoy effortless control and monitoring through the intuitive colored touchscreen interface.
- Pneumatic Force Control: Achieve consistent and accurate force application with the reliable pressure transducer.
- Quick-Locking Clamping: Rapidly position the head for efficient setup and operation.
Unparalleled Efficiency:
- High-Volume Processing: Prepare large batches of metallographic, ceramic, and mineralogical specimens with confidence.
- Reproducible Quality: Ensure consistent and reliable results, minimizing human error and rework.
- Reduced operator fatigue: Eliminate repetitive tasks and focus on analysis and interpretation.
The FORCIMAT 102 is the perfect solution for laboratories demanding high-throughput metallographic sample preparation with exceptional quality and precision.
TECHNICAL SPECIFICATIONS:
| Operation | Programmable Automatic |
| Application of Force | Individual + Central |
| Control Panel | 7" Colored LCD Screen |
| Program Memory | 30 Programs |
| Manual Operation Mode | Yes |
| Head Motor Power | 100 W |
| Sample Holder Rotation Direction | CW |
| Sample Holder Speed | 50-150 RPM |
| Individual Force | 5-60 N |
| Central Force | 30-500 N |
| Grinding Depth Measurement | Optional |
| Grinding Depth Measurement Accuracy | 10 µ |
| Disc Cleaning & Drying Feature | Yes |
| Smart Water Saving Feature | Yes |
| Compatible Instruments | FORCIPOL 102/202 |
| Compressed Air Requirement | 6 Bars |
| Dimensions, WxDxH, (cm) | 26 x 46 x 54 (above FORCIPOL working disc) |
| Weight, kgs | 16 |
| Forcipol Series Product Catalogue |  Free Download PDF >> |