METKON MICRACUT 202
Unleash Precision Cutting Power in Your Lab
Experience unparalleled sample preparation for materialography with the Metkon MICRACUT 202, a fully programmable high-speed precision cut-off machine designed for meticulous and deformation-free cutting of various materials. Whether you’re in metallurgy, geology, electronics, research, or industrial laboratories, the MICRACUT 202 delivers exceptional performance.
Cut with Confidence:
- Wide Material Compatibility: Master diverse cutting tasks with the ability to handle brittle/ductile metals, composites, ceramics, rocks, electronic components, biomaterials, and more.
- Preserved Sample Integrity: Achieve minimal kerf loss and minimal deformation for accurate analysis.
- Microscopy-Ready Surfaces: Minimize post-cut polishing with smooth, high-quality cut surfaces.
Built for Stability and Control:
- Rock-Solid Construction: The heavy-duty aluminium frame guarantees stability and vibration-free operation.
- Enclosed Safety: The fully enclosed cutting compartment prioritizes safety while offering easy access from all sides.
- Powerful Performance: The 1.1 kW motor delivers exceptional cutting power with variable speeds (100-5000 rpm) for both high-speed and low-speed applications.
Unmatched Versatility:
- Extensive Clamping Options: Utilize the T-slotted table and various clamping tools to accommodate diverse specimen shapes and sizes.
- Optional X-Axis Drive: Achieve precise specimen positioning with the motorized X-axis table (optional).
- Automatic Height Adjustment (Z-Axis): Effortlessly compensate for wheel wear with automatic cut-off wheel height adjustment.
- Broad Cut-Off Wheel Compatibility: Utilize diamond, CBN, and abrasive wheels up to 200 mm in diameter with various flange sets.
- Specimen Vises and Accessories: Choose from a wide range of vises and accessories to suit your specific needs.
Effortless Control and Automation:
- Intuitive HMI Touch Screen: Program cutting parameters with ease using the user-friendly touch screen interface.
- Ergonomic Joystick: Ensure smooth and precise specimen positioning in X, Y, and Z axes.
- Predefined Cutting Parameters: Set cutting force and feed rate (0.005-3 mm/sec) directly on the touch screen LCD.
- Automatic Feed Rate Adjustment: Safeguard your samples and machine with automatic feed rate adjustments for optimal cutting.
- Pulse Cutting Mode: Effortlessly tackle challenging materials with the standard pulse cutting mode.
Advanced Functionality:
- Programmable Multi-Slice Cutting: Create slices of uniform thickness or customize thickness variations based on your needs.
- Three Stop Modes: Choose from “Stay at End of Cutting,” “Back to Starting Point,” or “Back to Reference Point” to optimize your workflow.
- 99-Program Library: Save and recall frequently used cutting parameters with ease, associating them with specific specimens.
- Metkon Consumables Database: Simplify consumable selection with the integrated database.
Elevate your metallographic sample preparation to new heights with the Metkon MICRACUT 202. Contact us today to learn more about how this innovative machine can empower your laboratory!
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FEATURES
SPECIFICATIONS
ACCESSORIES
VIDEO
BROCHURE
FEATURES
- Modern Design: The sturdy and contemporary design ensures durability and ease of use.
- Versatile Access: Extraordinary access points facilitate effortless handling.
- Ergonomic Control: The ergonomic joystick control offers excellent application versatility.
- Colored HMI Touch Screen: Programmable with a 7″ HMI touch screen, making operation intuitive.
- Automatic Cut-Off Wheel Positioning: Ensures precise and consistent cutting.
- Inbuilt Recirculation Coolant Tank: Efficient cooling during cutting operations.
- High Cutting Capacity: Capable of cutting materials up to 75 mm solid stock.
- Thin Section Grinding Feature: Enables precise grinding for microscopic examination.
- Integrated Laser (Optional): Enhances accuracy during cutting.
- Dressing During Cutting Operation (Optional): Maintains optimal cutting performance.
SPECIFICATIONS
| Model | 202 | 202-AX |
| Disc Diameter, (mm) | Ø200 mm | Ø200 mm |
| Cutting Capacity, ø (mm) | Ø75 mm | Ø75 mm |
| Cutting Capacity, # (mm) | #50×175 mm | #50×175 mm |
| Z-Axis Movement | Automatic | Automatic |
| Y-Axis Movement | Automatic | Automatic |
| X-Axis Movement | – | Automatic |
| Z-Axis Range (mm) | 45 mm | 45 mm |
| Y-Axis Range (mm) | 210 mm | 210 mm |
| X-Axis Range (mm) | – | 60 mm |
| X-Axis Resolution, mm | – | 0.014 mm |
| Table Feed Speed, (μm/s) | 5 – 5000 μm/s | 5 – 5000 μm/s |
| Thin Section Grinding Feature | Yes | Yes |
| Table Dimensions, mm | 365 x 205 mm | (305+60) x 205 mm |
| T- Slot, mm | 12 | 12 |
| Rotary Clamping Device | Yes | Yes |
| Pulse Cutting | Yes | Yes |
| Automatic Feed rate | Yes | Yes |
| Cutting Motor Power, (kW) (S1) | 1.1 kW | 1.1 kW |
| Disc Speed, (RPM) | 100 – 5000 RPM | 100 – 5000 RPM |
| Cooling Unit, (l) | 9 l (integrated) | 9 l (integrated) |
| Joystick | Yes | Yes |
| HMI Touch Screen, (inch) | 7″ | 7″ |
| Program Capacity | 99 | 99 |
| Illumination | LED | LED |
| Laser | Yes (Optional) | Yes (Optional) |
| Dressing During Cutting Operation | Yes (Optional) | Yes (Optional) |
| Motor Drive System | Direct Drive | Direct Drive |
| Dimensions, W x D x H, (cm) | 74 x 75 x 64 | 74 x 75 x 64 |
| Weight | 150 kgs | 150 kgs |
ACCESSORIES
| Accessories for MICRACUT 202 | |
| GR 0115 | Laser alignment unit for MICRACUT 202 (To be ordered simultaneously together with the machine order) |
| GR 0412 | Dressing Unit for MICRACUT 202 |
| YM 1590-00 | Dressing Stone |
| Clamping Tools for MICRACUT 202 | |
| GR 0825 | Manual X-axis positioning unit for specimen vises with dovetail plates (0-20 mm) |
| GR 0547 | Stand for specimen vises with dovetail plates. |
| GR 0826 | Stand with rotation for specimen vises with dovetail plastes (To be ordered simultaneously together with the machine order) |
| GR 0548 | Quick acting clamping vise assembly for MICRACUT 202 |
| GR 0667 | Compact Vise Assembly, Spring Loaded, for MICRACUT 202 (Stainless Steel) |
| 15 05 | KKP 040 Vertical Clamping Device, with clamp. shoe, for MICRACUT 202 |
| GR 0551 | Quick Clamping Vise for longitudinal sectioning of bolts and fasteners |
| Specimen Vises for MICRACUT 202 | |
| GR 0210 | Universal Specimen Vise for MICRACUT 200-S/202 |
| GR 0400 | Universal Specimen Vise |
| GR 0401 | Specimen vise with double parallel vice for long specimens. |
| GR 0402 | Specimen vise for round and mounted specimens, ø32mm |
| GR 0403 | Specimen vise for irregular shaped specimens. |
| GR 0404 | Specimen vise for adhering specimens. |
| GR 0405 | Specimen vise for biomedical samples. |
| GR 0430 | Specimen vise (teardrop shape) for specimens ø18-40mm. |
| GR 0431 | Specimen vise (teardrop shape) for specimens ø5-20mm. |
| GR 0434 | Specimen vise for round cylindrical specimens (max. up to 40 mm dia.) |
| GR 0453 | Fastener vise for longitudinal sectioning of screws, fasteners tubes, etc. from 12 to 45 mm in length |
| GR 0410 | Set of Flanges, ø75 mm, suitable for 12,7 and 25,4 mm arbor dias. |
| GR 0411 | Set of Flanges, ø100 mm, suitable for 12,7 and 25,4 mm arbor dias. |
VIDEO
BROCHURE
| MICRACUT 202 |  Free Download PDF >> |
METALLOGRAPHIC CUTTING MACHINE
METALLOGRAPHIC CUTTING MACHINE