METKON Consumables for Grinding and Polishing
Unlock exceptional results in your material analysis with Metkon’s comprehensive line of grinding and polishing consumables. Our precisely engineered products empower you to achieve scratch-free, deformation-free surfaces, crucial for accurate microscopic evaluation and accurate hardness testing of metal samples.
Precise Grinding for a Perfect Foundation:
- Planar Grinding: Eliminate unevenness, scale, and burrs efficiently, establishing a flat surface for further analysis.
- Fine Grinding: Achieve a near-scratch-free finish, meticulously removing any deformations caused by the grinding process.
Advanced Polishing for Unmatched Clarity:
- Superior Reflectivity: Witness unparalleled clarity with our premium polishing consumables, specially formulated to yield highly reflective surfaces.
- Optimized Performance: Experience the impact of meticulously crafted materials and precise formulations, ensuring exceptional results every time.
A Holistic Approach to Flawless Surfaces:
Metkon understands that achieving a perfect final surface relies on the seamless integration of each stage in the preparation process. Our consumables are designed to work synergistically, delivering consistent quality from initial grinding to the final polishing step.
Metkon offers a comprehensive range of consumables that cater to all stages of metallographic sample preparation:
- Sandpapers: Available in various grits (coarse to fine) for both planar grinding (removing unevenness) and fine grinding (minimizing scratches).
- Diamond Pastes / Suspensions: These come in varying grades (coarse to fine) and are used alongside polishing cloths to achieve a highly reflective surface for ideal microscopic observation.
- Polishing Cloths: Offered in different materials and weaves, these work with diamond pastes/suspensions to effectively polish the sample surface.
- Other Consumables: This category may include lubricants, cleaning solutions, and other accessories essential for the grinding and polishing process.
Contact us today to learn more about how our comprehensive grinding and polishing solutions can elevate your material analysis to the next level.
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METKON ADVANTAGES
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METKON ADVANTAGES
- Fully Programmable Control: Define and save complete grinding and polishing routines for various materials and samples.
- Automatic Force Control: Ensures consistent pressure on all samples, preventing unevenness and surface defects.
- Grinding/Polishing Station: Ensures the initial preparation of the sample with precision.
- Fully Automatic Sample Cleaning and Drying Station: Delivers a clean and dry sample before and after the grinding and polishing process.
- Fast Automatic Grinding/Polishing Disc Replacement System: Allows for quick and easy disc changes, enhancing efficiency.
- Automatic Peristaltic Dosing Unit: Provides precise control over the application of various solutions during the sample preparation process.
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Metkon Polishing Cloths:
There are three types of polishing cloths; Woven, Non-Woven and Flocked
- Woven Cloths: Woven cloths provide rigid surface properties and ensure a flat pre-polishing stage without compromising the edges.
- Non-Woven Cloths: Non-woven cloths are suitable for high-precision surface finishing on very hard materials like glass, quartz, sapphire, and semiconductors.
- Flocked Cloths: Flocked cloths guarantee a super-polished finish. To prevent inclusions from being extracted, it’s essential to keep the polishing duration as short as possible.
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Metkon Diamond Suspensions
Diamonds used in materialographic grinding and polishing come in two distinct crystalline shapes:
Polycrystalline (P) and Monocrystalline (M).
Here’s how they differ:
- Polycrystalline (P-type): Featuring numerous microscopic cutting edges, P-type diamonds excel in high material removal while minimizing scratch depth, ideal for critical applications.
- Monocrystalline (M-type): Offering fewer, yet larger cutting edges, M-type diamonds deliver faster material removal but with a more variable scratch pattern, making them suitable for general-purpose polishing.
- Diamond Paste: Highly concentrated diamond particles for effective polishing.
- Diamond Suspension: Diamond particles dispersed in a liquid, providing precise control and easy application.
- Two-in-One Products: A practical blend of diamond suspension and lubricant, simplifying the preparation process.
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GRINDING & POLISHING MACHINE
GRINDING & POLISHING MACHINE