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FOM moduloR2R
A Scalable & Modular R2R Pilot Line
The FOM moduloR2R is a highly capable and versatile roll-to-roll (R2R) pilot line platform. Designed as the ideal first step from R&D to full-scale production, it allows you to easily design the perfect production line for your specific process.
Build Your Perfect Pilot Line
The base model comes equipped with essential stations, including unwind, rewind, an oven, and a slot die for straightforward pilot-scale thin-film production. Its true power lies in its modular design, which allows you to effortlessly customize and optimize your coating process by adding various machine modules and process stations as your needs evolve. This flexibility safeguards your investment and makes the transition from lab-scale innovation to a full-scale production line simple and seamless.
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- Modular & Versatile Platform: The moduloR2R is a highly capable, modular pilot line platform that you can easily customize. Start with the base model and add various machine modules and process stations to create the perfect production line for your specific application.
- Designed for R&D to Production: This system is engineered to simplify the transition from lab-scale research to full-scale fabrication. It provides a flexible environment for facile experimental setup, data collection, and operation, bridging the gap between R&D and pilot production.
- High-Speed & High-Precision Coating: The moduloR2R is capable of industrial production speeds of up to 20 m/min while maintaining micron-level precision. This ensures uniform and reproducible dry film thicknesses from nanometers to microns.
- Automated and Smart Control: The coater is built on an Industry 4.0-ready PLC platform with an intuitive HMI touch panel interface. Its advanced software provides comprehensive control of all coating parameters and automatically logs all process data for easy analysis and seamless remote support.
- Broad Substrate and Material Compatibility: It is designed to handle a wide range of substrates, including plastics, paper, metal foils, and flexible glass. The system can also be equipped to integrate multiple coating and printing methods, such as slot-die, flexographic, inkjet, or rotary screen printing.
- Flexible Drying and Curing Options: The modular oven system offers a range of drying and curing options, including hot air, IR, UV, and a combination of both. You can also get vertical or horizontal double-pass ovens to save space while maximizing drying length.
- Robust Web Handling: The system provides full web, tension via a servo-controlled system, with bi-directional wind and unwind capabilities. This ensures perfect substrate tracking and prevents wrinkling, even at high speeds.
- Built for Lab and Industrial Environments: With its modular design and all-around web access, the moduloR2R is easy to maintain and monitor. It can also be delivered with ATEX compatibility for hazardous environments, if required.